Manufacturing

Nextwaves Inlay Chip Bonding Facility

State-of-the-art manufacturing facility delivering high-performance RFID inlays at scale.

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Annual Production Capacity

High-speed bonding lines capable of fulfilling massive global orders with short lead times.

100M+

100M+

Annual Production Capacity

High-speed bonding lines capable of fulfilling massive global orders with short lead times.

±10µm

Bonding Accuracy

Advanced flip-chip technology ensuring stable antenna-to-chip connectivity for high RF performance.

99.9%

Yield Rate

Automated optical inspection (AOI) and RF testing at every stage before delivery.

From design to inlay reel

From the engineering bench to the bonding line, all in Ho Chi Minh City.

  1. 01

    Hardware design

    Our engineers draw the schematics in KiCad, pick the parts and test every prototype board at the bench before it goes to production.

    4 photos

    Drawing the power and USB-C schematic in KiCad
    Inspecting a freshly assembled UWB tag board
    Testing a prototype board at the bench
    Picking parts for the schematic
  2. 02

    Die pick-up

    The diced wafer holds thousands of RFID dies. A vacuum nozzle picks them one at a time under a locating light, ready for bonding.

    5 photos

    The pick-up nozzle lowering onto the wafer
    A diced wafer, its dies waiting on the tape
    Picking dies under the locating light
    RFID dies up close
    The pick-up head and its vacuum line
  3. 03

    Flip-chip bonding

    The bond head flips each die and sets it on the antenna's contact pads to within ±10µm.

    2 photos

    The bond tip setting a chip on the antenna pads
    Bonding along the antenna web
  4. 04

    Thermocompression curing

    A row of thermode heads runs along the antenna web, curing the adhesive so every chip stays bonded with a stable contact.

    2 photos

    The row of thermode heads under the web
    The antenna web running through the curing station
  5. 05

    Inspection and rewind

    Every inlay goes through optical and RF checks before the web is rewound into finished reels for delivery.

    2 photos

    Checking antennas and chip placement under light
    Finished inlays running over the rewind roller

See the facility behind your tags

Tell us about your volumes and timelines. We will show you how our bonding lines deliver at scale.